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Splitting Machine

Laboratory Splitting machine for the preparation of test samples starting from finished rubber products




Standards the instrument complies with:
Cables
Insulating and sheathing materials of electric and optical cables — Common test methods — Part 1-1: General application — Measurement of thickness and overall dimensions — Tests for determining the mechanical propertiesEN 60811-1-1Insulating and sheathing materials of electric and optical cables — Common test methods — Part 1-1: General application — Measurement of thickness and overall dimensions — Tests for determining the mechanical propertiesIEC 60811_1_1
Cellular Products
Standard Specification for Flexible Cellular Materials—Sponge or Expanded RubberASTM D1056
Rubber & Elastomers
Rubber -- General procedures for preparing and conditioning test pieces for physical test methodsISO 23529Standard Practice for Rubber—Preparation of Pieces for Test Purposes from ProductsASTM D3183

 
Description 
The machine permits to produce samples with customer defined thickness starting from finished products. The part to be cut is inserted between the motor-driven feed steel rollers and a blade, which position can be regulated with 0,01 mm accuracy, splits the part horizontally.
The high quality mechanical construction of the machine, the sharpening device with micrometric drive, the adjustable feed speed and the integrated lubrication system of the blade ensure excellent results while splitting rubber or thermoplastic products with hardness between 30 and 75 Shore A.


Instrument characteristics  
• Working width 300 mm
• Maximum cutting thickness 8 mm
• Minimum cutting thickness 0.5 mm
• Manual Micrometric knife positioning and compensation for knife consumption.
• Sharpening device with micrometric drive.
• Feed speeds: manual speed selection: 0.9 / 1.8 / 2.8 m/min
• Upper and lower motor driven steel feed rollers.
• Control panel with digital thickness indicator with 0.01 mm resolution.
• Optical group to control the chamfer position and symmetry.
• Automatic lubrication unit for the blade of the Splitting machine.
• Self adjusting knife guide plate.
• CE safety systems.
• Easy maintenance.

Accessories 
• Removable aspiration unit.
• Guide Bar for permitting the cut with minimum thickness 0,1 mm (instead of standard minimum thickness 0,5 mm obtained with thickness regulation roller).

 
Applications 
The machine can be successfully used to:
• prepare samples from each layer of multi-layer rubber hoses
Applications 
• prepare samples for each layer of multi-layer rubber or plastic cables
Applications 
• obtain samples from slices of big rubber parts
• Obtain samples from Tires
... and much more
Safety devices 
• Safety Push-button
• Safety switches to block activation with open protections
• CE labelling

 
Technical specifications
Reference Standards
Standards the instrument complies with:  EN 60811-1-1; IEC 60811_1_1 ; ASTM D1056; ISO 23529; ASTM D3183;  
Instrument Characteristics
Working width  300 mm  Maximum cutting thickness  8 mm  Minimum cutting thickness  0.5  Sharpening system  Sharpening device with micrometric drive integrated in the machine  Splitting thickness regulation  Manual Regulation. Control panel with digital thickness display with 0.01 mm resolution.   Feed  Manual feed speed selection: 0.9, 1.8, 2.8 m/min  Regulation of the blade  Manual Micrometric knife positioning and compensation for knife consumption.
Optical group to control the chamfer position and symmetry. 
Lubrication Unit  Automatic lubrication unit with lubrication tank  Aspiration Unit (optional)  Removable aspiration unit. Power 250 W 
Construction Characteristics
Power  380 VAC ±10%, 50Hz ±3, 2,7 Kw, three phase - Other on Request  Dimension of the Band-knife  2768 x 40 x 0.6 mm  Dimension of the machine  (Width x Depth x Height) 1200 x 900 x 1100 mm  Weight  350 kg 
Safety Devices
Safety Devices  Safety Pushbutton
Safety switches for mobile protections 
Labelling  CE Labelling 
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