Rheocheck Profile OD - PC
Oscillating Disk Rheometers controlled by Personal Computer.
Overview
Gibitre OD Rheometer measures the cure characteristics of a rubber compound in conformity with the international standards.
The measure of the vulcanization is carried our by measuring the change in the mechanical characteristics of the sample. The instrument permits to apply a cyclic strain to a test piece and to measure the associated force.
The test is carried out at a constant temperature and the measure of stiffness recorded continuously as a function of time.
Instrument Characteristics
Easily accessible test chamber with transparent safety panel and safety lock.
Test chamber in compliance with international standards.
Direct test chamber heating controlled by thermoregulators with PID microprocessor with O.1 °C accuracy.
Control system for compressed air pressure, cleaning and lubrication.
Pneumatic Rotor ejection and clam- ping systems.
Easy-to-change rotor oscillation amplitude.
Designed for eventual application of a fume aspiration system.
Calculated Results
The software allows you to prepare customized test procedures that include all the calculations required by the standards and product specifications. The dedicated page describes all the available calculations.
RheoCheck_10 Software
The RheoCheck_10 program connects to the Gibitre SQL database and allows you to collect all the results within the Datagest data management program.
The program allows you to:
• Quickly identify the sequence of tests to be performed
• Automatically adjust the instrument according to the required test conditions
• Analyze the Test curves (S', S", S* Tang_Delta, Der(S'), Temperatures of the dies)
• Compare the results with the tolerance limits
• Elaborate statistical analysis (Carta-X, Gaussiana, Media, Dev St., Max, Min, Cp, Cpk)
• Produce customized reports
Datagest program: total Traceability
The Datagest program is the Database Management Tool always installed in combination with all Gibitre instrument-control programs.
The program permits to:
• Select, filter, print, export and analyse the test results stored with all the instruments connected.
• Prepare test procedures by defining the test conditions and the results to be produced
• Set tolerance limits for each product by manual insertion or using the statistical analysis (mean and standard deviation) of saved results
• Prepare multi-instrument test reports
Standard Calibration service for Oscillating Disk Rheometer.
The calibration is performed with reference to the requirements of ISO 6502-2 standard.
The service includes:
• Ordinary maintenance of the instrument
• Calibration of the temperature of the dies at 3 temperatures (177°C, 190°C).
• Calibration of the time for temperature recovery at test start at 180°C (NEW)
• Calibration of the Torque (at 50 dN*m)
• Calibration of the torque standard supplied with the instrument.
• Final check with Standard Gibitre Compound (NEW)
• Issue and e-mail shipment of the Calibration Certificate with traceability to primary standards.
Accessories
Volumetric die cutter.
Dies for OD rheometer with two Ø 8mm moulds.
Pressure sensor integrated in the upper die with 0.1 bar resolution.
Industry 4.0 integration
The instrument and the software have been specifically developed to optimize integration with other environments.
The database in SQL format and the Gibitre_Company_Connect program allows you synchronize your company management software with Gibitre database and to speed up the identification of the tests and to use bar-code readers or similar devices.
Instrument Characteristics
Oscillation frequency
100 cycles /minute (1,7 ±0,1 Hz)
Oscillation Angle
1°, 3°
Temperature
50 ÷ 230 °C - Resolution 0.1 °C
Pressure Sensor (optional)
Resolution 0.1 bar, Scale base 200 bar
Software
Numerical Test Data
Torque Values: MI, ML, M90, MX, MH, PCR, S"@ML, TanD@ML, S"@MH, TanD@MH (X=customer-defined)
Scorch Time: tS1, tS2, tSX
Cure Time: t90, tX, tML, tMH, tPCR, tRX
Pressure (optional) PL, PH, tP, MPR, tMPR
Scorch Time: tS1, tS2, tSX
Cure Time: t90, tX, tML, tMH, tPCR, tRX
Pressure (optional) PL, PH, tP, MPR, tMPR
Graphic representation
Elastic curve (S'), Viscose curve (S"), Complex curve (S*)Tan-Delta curve, Curing speed, Upper and Lower test chamber temperatures
Results storage
The test result sand the curves are stored in the SQL Gibitre database which is installed in combination with the software
Units
Torque: dNm or lbf.in.
Time: minutes and seconds, minutes and minutes/100, seconds
Temperature: °C, °F
Time: minutes and seconds, minutes and minutes/100, seconds
Temperature: °C, °F
Software usage Languages
Italian, English, French, Spanish, German, Portuguese, Russian, Chinese, Japanese, Turkish, Polish, Czech
Safety devices
The sample holder is protected with a transparent plastic cover fitted with a safety lock. The supply source is fitted with safety button
Safety Devices
Safety Devices
Class 1 Safety switch for main piston (Idem)
Safety Pushbutton
Safety lock of the maintenance access door
CE labelling
Safety Pushbutton
Safety lock of the maintenance access door
CE labelling
Labelling
CE Labelling
Calibration
Calibration Report
Calibration report with traceability to primary standards in conformity with the Calibration requirements specified in ISO 6502-2 standard
Calibrated parameters
The certificate includes the calibration of:
- Torque reading
- Temperature of the dies
- Speed of temperature recovery at test start.
- Oscillation amplitude and frequency
- Closure force of the dies
- Final verification with standard compound
- Torque reading
- Temperature of the dies
- Speed of temperature recovery at test start.
- Oscillation amplitude and frequency
- Closure force of the dies
- Final verification with standard compound
Torque Spring for calibration
Torque calibration spring supplied with the instrument
Construction Characteristics
Power Supply
220 VAC ±10%,50 Hz ±3,4 A,single phase -Other on request
Electrical power
1100 Watt
Compressed air
6 bar
Dimensions of instrument
(Width x Depth x Height) 750 x 690 x 1330 mm
Weight
180 Kg
Personal Computer (optional)
Personal Computer (optional)
Minimum Configuration: Intel Core i5 4 GB RAM.
Compatible Operating Systems: Windows 10;
Connection to the instrument via USB Cable (included)
Compatible Operating Systems: Windows 10;
Connection to the instrument via USB Cable (included)
Gibitre Instruments
Via dell'industria, 18
Bergamo (Italy)
te. +39 035 461146
www.gibitre.it
info@gibitre.it
Copyright Gibitre Instruments
