THE COMPANY Foundation 

Gibitre was founded in 1979 as a company dedicated to the supply of products for the rubber industry.

Gibitre Instruments was created in 2001 as a family company exclusively dedicated to the production of measuring instruments for measuring the physical-mechanical properties of rubber and plastic.


THE COMPANY Activity 

• The headquarters and the production of the company are located in Italy.

• Local Agencies take care of the distribution and technical assistance in many important world markets.

• More than 6500 instruments installed.

• More than 3500 Calibration services produced per year by Gibitre Technicians and accredited Agencies


THE COMPANY Production Cycle 

The company deals with the entire production cycle:
• mechanical design,
• software development,
• mechanical machining of components,
• assembly,
• testing and calibration,
• installation,
• periodical maintenance and calibration.




THE COMPANY Mechanical Production 

The mechanical workshop of Gibitre is equipped with modern work centers that are used to produce most of the mechanical components used for instruments production. The internal mechanical processing guarantees the continuous and meticulous control of the production and improves the time to market of new developments.


THE COMPANY Purchased Components 

The components used for the instruments are purchased from top-brand companies.

This filosofy ensures:
• Stable and reliable test results
• Long time availability of spares


THE COMPANY Storage of Components 

The use of automatic rotating warehouses makes it possible to store all the components of internal production and purchase efficiently.
The efficiency in the storage of components is the key to the perfect control of the availability of components for assembly and for the rapid supply of spare parts and has allowed the company to halve delivery times despite the sharp increase in production.




THE COMPANY Assembly of new instruments 

The production program of new instruments is optimized to minimize delivery times and produce instruments in small series.

All assembly activities are carried out by qualified internal staff.


THE COMPANY Quality Control 

The quality of the internal production and purchased components is subjected to strict controls maintaining the traceability and traceability of the measurements made.

Gibitre Metrological system keeps under control and constant calibration more that 700 reference instruments for the measure of:
• Dimensions
• Forces
• Temperature
• Torque
• Rugosity
• Humidity
• Ozone Concentration

Full traceability of the calibration of each instrument and uncertanty contribution to the measure are included in each Calibration certificate produced.


THE COMPANY ISO 17025-Accredited Calibration Service 
The metrological laboratory of Gibitre Instruments has been accredited as an Accredia Calibration Laboratory (LAT 182) since 2005.
The calibration center complies with ISO 17025.
The center is currently accredited for the calibration of:
- IRHD hardness testers (Micro, Normal, Hard, Low) according to ISO 48-2
- Shore hardness testers (A and D) according to ISO 48-4 and ISO 868 standards.

The Laboratory carries out over 250 Accredia calibrations per year.

Gibitre Instruments calibrates instruments of all main brands.

Calibrations can be made in 24 hours (subject to agreement on the date of the service).




THE COMPANY Periodical Calibration Service 
• All calibrations are made with fully traceable instruments and complete traceability documents are provided together with each Calibration Report.
• The issue of the Calibration Reports is totally managed using intranet Company Portal.
• Customers download certificates from password protected web area
• More then 3000 Calibrations/year


THE COMPANY Remote Assistance 
• Remote assitance is used for problem detection, software upgrade and Training.
• On-Line Remote Assistance is provided with TeamViewer software
• Remote assistance is included with all Annual Maintenance Contracts
• More than 500 remote connections/year


THE COMPANY Maintenance Service 
The maintenance service can be provided by Gibitre technicians or by qualified technicians from external agencies.
Maintenance services are provided by car or plane travel.
Gibitre is 3 km far from Orio al Serio Airport and 50 km far from Malpensa Airport.




GIBITRE SOFTWARE PRODUCTS 
Instrument Control Programs
Datagest Lims System
Company Connection Software


GIBITRE SOFTWARE PRODUCTS 

Gibitre has developed a family of software products for the use of pc-controlled instruments. The programs are developed directly by Gibitre and have common features to make it easy to use and learn.
The Instruments controlled with Gibitre Sofware are:
Gli strumenti gestiti tramite software sono:
• Moving Die and Disk Rheometers
• Mooney Viscometer
• Tensile Tester
• Density Tester
• Shore and IRHD Hardness Testers
• TR-Brittleness Point Tester
• Laboratory Press
• Ozone Tester
• Rebound Tester


GIBITRE SOFTWARE PRODUCTS Standard SQL Database 

All the Gibitre programs use a database with SQL structure for saving the results.
The database can be installed inside an SQL instance present on the company server or it can be installed on a PC connected to a measuring instrument. The installation of the Microsoft SQL service (Express version) is included in the delivery.




DATAGEST LIMS SYSTEM Main Functions 
Datagest is the Laboratory Information Management System (LIMS) which is always installed in combination with all Gibitre instrument-control programs.
The program is the collector for all the test result produced with the instruments connected and permits to manage the common Archives used by the instruments (Product List, Customer List, Tolerance limits, Order List, etc)


DATAGEST LIMS SYSTEM 
The program allows you to:
• View, Filter, Print, Compare, Export the Results of tests carried out with all connected Gibitre instruments.
• Prepare, Copy, Export, Import Test procedures for connected instruments.
• Define tolerance limits by entering them manually or through the statistical processing of the archived results.
• Produce multi-instrument test reports
• Manage Credentials and Access Rights of users who access all Gibitre programs.


INTERCONNECTION WITH COMPANY MANAGEMENT SOFTWARE 
Gibitre has developed configurable interconnection programs that allow you to connect most of the company's management programs (IBM, SAP, Navision, etc) to automatically synchronize the lists of Customers, Products and Production Orders.

Interconnection allows you to:
• Maintain a complete traceability of the tests carried out
• Use barcode readers to identify evidence
• Meet the requirements for the 'Industry 4.0' integration




INSTRUMENTS FOR RHEOLOGY TESTS 
● RheoCheck MD - Drive
● RheoCheck OD - Drive
● MooneyCheck - Drive
● Volumetric Sample Cutter


RHEOCHECK - MD - Drive 
The Rheocheck MD - Drive measures the cure characteristics of a rubber compound in conformity with the international standards ISO 6502-3 and ASTM D 5289.
The measure of the vulcanization is carried out by measuring the modification in the mechanical characteristics of the sample. The instrument permits to apply a cyclic strain to a test piece and to measure the associated force. The test is performed at a defined temperature and the measure of stiffness recorded continuously as a function of time.

REFERENCE STANDARDS:
ISO 6502-1, ISO 6502-3, ASTM D5289


RHEOCHECK - MD - Drive Key Features 
• Totally developed and produced in Italy
• Top brand Components
• Sealed testing chamber
• Exclusive construction for the micrometric adjustment of the gap between the dies
• Independent temperature controllers with 0.1°C resolution
• Compressed air cooling circuit for rapid temperature adjustment
• Touch-screen display for instrument control
• Full license of Rheocheck_10 software optimized for Bar-code sample identification
• Full license of Datagest_10 software for complete management of Gibitre SQL Database




RHEOCHECK - OD - Drive 
The Rheocheck OD - Drive measures the cure characteristics of a rubber compound in conformity with the international standards ISO 6502-2 and ASTM D2084
The measure of the vulcanization is carried out by measuring the modification in the mechanical characteristics of the sample. The instrument permits to apply a cyclic strain to a test piece and to measure the associated force. The test is performed at a defined temperature and the measure of stiffness recorded continuously as a function of time.

REFERENCE STANDARDS:
ISO 6502-1, ISO 6502-2, ASTM D2084


RHEOCHECK - OD - Drive Key Features 
• Totally developed and produced in Italy
• Top brand Components
• Test Chamber and Rotor in conformity with international standards
• Independent temperature controllers with 0.1°C resolution
• Touch-screen display for instrument control
• Full license of Rheocheck_10 software optimized for Bar-code sample identification
• Full license of Datagest_10 software for complete management of Gibitre SQL Database


MOONEY CHECK - Drive 

The MooneyCheck - Drive is a Mooney Viscometer, which permits to measure the Mooney viscosity, Pre-curing (scorch) and Stress Relaxation Characteristics of uncompounded or compounded rubbers In conformity with International Standards.

The test is carried out by measuring the torque, which has to be applied under specified temperature and pressure conditions, in order to rotate a metal disc at 2rpm speed in the cylindrical test chamber filled with rubber.
The resistance offered by the rubber to this rotation is expressed as the Mooney viscosity of the test piece.

REFERENCE STANDARDS
ISO 289-1, ISO 289-2, ISO 289-4
ASTM D1646




MOONEY CHECK - Drive Key Features 
• Entirely developed and produced in Italy
• Test chamber and rotor compliant with international standards
• Pneumatic Rotor Ejection
• Internal weight for self-calibration of the torque measurement
• Independent thermoregulators with 0.1 °C resolution
• Interactive touch-screen display for instrument control
• Optional control of rotor rotation speed
• Easily accessible test chamber with transparent safety panel and safety lock.
• Designed for eventual application of a fume aspiration system.


CONSTANT VOLUME SAMPLE CUTTER 
Pneumatic cutter for the preparation of constant-volume samples for MD Rheometer, OD Rheometer and Mooney Viscometer from polymer or green rubber compounds.
The solid construction of the machine and the double-piston system permit to obtain constant volume samples even with hard and high viscosity compounds.
By using samples with constant volume for your rheology tests you will increase test repeatability ensuring correct filling of test chamber.

REFERENCE STANDARDS:
ISO 289-1, ISO 289-2, ISO 289-4, ISO 6502-1, ISO 6502-2, ISO 6502-3
ASTM D1646, ASTMD 2084, ASTM D5289


CONSTANT VOLUME SAMPLE CUTTER Key Features 
• Exclusive adjustment system, which permits to set the machine to obtain samples for:
- Moving Die Rheometer
- Oscillating Disk Rheometer
- Mooney Viscometer
• Puncher for obtaining the central hole in the lower sample for the Mooney viscosity test
• Pneumatically-activated safety panel
• CE Labelling




INSTRUMENTS FOR HARDNESS TEST 
● Automatic Hardness Testers
● Micro-IRHD Laser Revolution
● Manual Shore Testers


AUTOMATIC HARDNESS UNITS Instruments Setups 

The Instruments permit fully automatic execution of the test.

Independent units or multi-unit testers are available

Available hardness scales are:
• Shore A, Shore D, Shore A0, Shore 00,
• IRHD-Micro, IRHD-Normal, IRHD-Hard, IRHD-Low.

REFERENCE STANDARDS
ISO 48-2, ISO 48-4, ISO 48-9
ASTM D1415, ASTM D2240


AUTOMATIC HARDNESS UNITS Key Features 
• Motor controlled displacement of the sample for automatic multiple testing
• The hardness units can be controlled with Gibitre Hardness Software or with Touch Screen display
• Full conformity with international standards
• ACCREDIA Calibration Certificate issued by Gibitre ISO 17025 Accredited laboratory.
• Ruby indentor sphere for Micro-IRHD




MICRO-IRHD HARDNESS TESTERS Accessories for automatic Hardness Testers 
• Extension plate for the testing of big parts.
• Centring devices for O-rings.
• Centring device for rubber hoses.


MICRO-IRHD LASER REVOLUTION 

The instruments is equipped with laser centring device and motor-controlled sample holding disk for the displacement of the parts to be measured.

The sample holding disk moves each test piece under the laser centring tool and then places the optimal test point of the part under the micro-irhd testing unit.

The positioning and hardness measuring operations are performed automatically for all the parts placed on the sample holding disk across the laser reading line without intervention of the operator.

REFERENCE STANDARDS
ISO 48-2, ASTM D1415


MICRO-IRHD LASER REVOLUTION Applications of the instrument 

The instrument permits to perform the serial measure of micro-irhd hardness of O-rings and small parts eliminating the human influence in the sample positioning.
The instrument is useful for:
• Product approval or Quality Control tests which require the repeating of the tests on statistical basis
• Mold approval tests
• Process capability analysis
• Testing of small parts difficult to be centered manually
O-rings or small parts with a thickness between 1 and 20 mm can be tested.
The laser testing process can be stopped to perform tests with standard samples.


MANUAL DIGITAL HARDNESS CHECK 
Digital Shore tester for the performance of hardness tests that can be used manually or in combination with support.
The instrument can be used as stand-alone device or can be connected to HardnessCheck software for automatic storage of test results.

REFERENCE STANDARDS:
ISO 48-4, ISO 868, ISO 7267-2
ASTM D2240 FIAT 50411


MANUAL DIGITAL HARDNESS CHECK Key Features 
• High resolution sensor and frictionless mechanical construction to ensure extreme accuracy and repeatability of the measures
• Wide 25x50 mm digital display
• Long-duration Lithium rechargeable battery
• Calculation of Initial hardness and hardness after set test time
• Storage of 20 measures in the memory of the device for further transmission to the software
• Control of the approaching force applied to the instrument in manual use
• Optional Windows-based software for the direct acquisition of data and curves during the execution of the test
• Easy insertion of the instrument into the support housing hole (no fixings or adjustments are required)


INSTRUMENTS FOR PHYSICAL PROPERTIES 
● Tensile Tester
● Density Tester
● Rebound Tester
● Tack Tester


TENSOR CHECK PROFILE -PC 
Gibitre Tensor Check is a fully programmable tensile-testing system suitable for testing mechanical characteristics of materials including rubbers, plastics, composites, adhesives, leather, etc. The instrument permits to perform traction, compression, hysteresis, peeling, flexural and shear tests in conformity with international standards.

INSTRUMENT CONSTRUCTION STANDARDS:
ISO 5893

TEST METHODS STANDARDS
ISO 37, ISO 34, ISO 527 ......
ASTM D412, ASTM D624, ASTM D624, ASTM D1414....
AFERA 5001, PV 3973 .....


TENSOR CHECK PROFILE -PC Key Features 
Base Characteristics:
• Construction conforming to ISO 5893 Standard
• Double screw structure with ball-bearings designed for working in traction and compression with forces up 20 kN.
• Auto-detection of the load cell in use.
• Measurement of the crosshead displacement with 0.0025 mm resolution.
• Displacement speed from 0.2 to 1000 mm/min.
• Safety limit switches
• Full license of TensorCheck_9 and full license of Datagest_10 software
• Storage of data and curves in standard Gibitre SQL database
CE Labelling


TENSOR CHECK PROFILE -PC Applicable Devices 
• Mechanical extensometer: 0.01 mm accuracy
• Micro extensometer: 0.0001 mm resolution
• Thickness meter integrated with the software for direct sample thickness acquisition
• Environmental Chamber with Cooling Refrigerator (-40 to 250°C) and internal extensometer
• Wide range of pneumatic and manual grips for Traction, Compression, Peeling, Friction, Bending, O-ring traction, Adhesion and more.


DENSITY TESTER 

The instrument allows to measure the density of compact products, expanded (non-absorbent) products, pellets and liquids through the hydrostatic method.

REFERENCE STANDARDS
ISO 1817, ISO 2781, ISO 1183-1, ISO 6916-1
ASTM D297, ASTM D471, ASTM D792, ASTM D1056, ASTM D3574


DENSITY TESTER Key Features 

• Top quality scale with 0.001g resolution (optionally 0.0001g)
• Magnetic sample holder for quick sample replacement
• Thermal sensor for the reading of the temperature of the reference liquid and automatic density adjustment
• Motor controlled lifting system, which moves up and down a beaker during the automatic execution of the test
• Automatic calculation of Density and of % Mass Variation and % Volume Variation after aging treatment of samples
• Comparison of results with tolerance limits and statistic analysis
• Storage of data and curves in standard Gibitre SQL database


REBOUND CHECK 
The instrument measures the resilience of elastomers with hardness ranging from 30 to 85 IRHD points.
The Resilience is the ratio between energy yield and energy applied in the impact between the instrumet's hammer and the specimen having dimensional characteristics defined by the standards.
This measure provides useful indications regarding the dynamic behavior of an elastomer.
The measurement is performed by determining the rebound angle of the hammer following the impact.
The instrument provides direct reading of the resilience value.
The results of 5 tests performed on the specimen, their mean and standard deviation are displayed.

REFERENCE STANDARDS:
ISO 4662, ASTM D 7121


REBOUND CHECK Main Features 
The touch-screen display mounted on the instrument allows you to view the results of 5 tests carried out on the specimen and to calculate the average and the standard deviation of the results

The sample holder complies with ISO 4662 and ASTM D7121 standards

The export software allows you to save the results in the Gibitre SQL database


TACKINESS CHECK - PC 
The Tackiness Check instrument measures the adhesion or tack of rubber materials, adhesive tapes, sealants and other materials. Tack is defined as the force required to separate two sheet materials which are compressed together for a specified time. The factors which influence the behavior of tack are: contact pressure, contact time and temperature. The instrument produced by Gibitre permits to set the test cycle and allows accurate control of adhesion force and time.

TACKINESS CHECK - PC Key Features 
• Motor controlled screw with recycling of ball-bearing for the displacement of the sample (max speed 85 mm/min, stroke 50 mm)
• Displacement transducer with 0,0001 mm resolution
• Load cell for the measure of the force (Max load 25 N, Resolution 0,0001 N)
• Interchangeable indentor for the application of the force
• Full license of Gibitre FORCE-DISPLACEMENTsoftware optimized for Bar-code sample identification
• Full license of Datagest_10 software for complete management of Gibitre SQL Database


INSTRUMENTS FOR APPLICATIVE CHARACTERISTICS 
● Low Temperature Tester
● De Mattia Fatigue Testers
● Abrasion Tester
● Hose Abrasion Tester


LOW TEMPERATURE CHECK 

Tests at low temperatures permit to evaluate the crystallization effects and to compare viscoelastic properties of rubber and rubber-like materials at low temperatures. Temperature Retraction and Brittleness Point tests are useful for the selection of materials suitable for low-temperature service.

REFERENCE STANDARDS
ISO 812, ISO 974, ISO 2921
ASTM D746, ASTM D1329, ASTM D1414, ASTM D2137


LOW TEMPERATURE CHECK Temperature Retraction (TR) Test: Instrument Setup 

The arrangement for TR test includes:
• Sample holder for the simultaneous test of 6 samples
• Pneumatic lifting system for the easy handling of the sample holder
• Windows bases software for TR test performance
The Sample Holder makes it possible to:
• Carry out simultaneous testing on 6 samples.
• Read automatically the retraction of each sample with 0.06 mm resolution
• Lock sample position in extended position during test preparation
• Automatically release of test samples at the end of the conditioning time.


LOW TEMPERATURE CHECK Brittleness point test: Instrument setup 

The arrangement for Brittleness Point test includes:
• Pneumatically actuated striker
• Sample holder for the simultaneous test of 10 samples
• Windows bases software for Brittleness Point test performance
• Datagest software for database management.

The striker is in compliance with international standards and the clearance can be set according to the kind of test (4.8, 5.2, 5.7, 6.4 mm). A pneumatic piston drives the striker and permits to perform the tests while the samples are immersed in the cooling liquid. A pressure regulator enables the speed of the striker to be adjusted in compliance with standards depending from the number of samples and the density of the cooling liquid in use.
The software permits to prepare and store test procedures with custom test conditions.


DE MATTIA FATIGUE TESTER - PLUS 

The instrument is built according to International Standards about fatigue, which describe test methods for the determination of the resistance of vulcanized rubbers under repeated deformations.
This instrument permits to perform:

• Flex cracking

• Crack growth test

• Tension fatigue test.

REFERENCE STANDARDS
ISO 132, ISO 6943
ASTM D813, ASTM D430-B
JIS K6260


DE MATTIA FATIGUE TESTER - PLUS Temperature Control 

The sample holding system is located in a Environmental chamber which permits to set the temperature between -40°C and 200 °C.

The cooling is performed using an integrated Cooling Unit, which ensures stable and long time temperature stability.

The environmental chamber is fitted with inspection window and internal led lighting which permit to inspect the sample without opening the chamber.


DE MATTIA FATIGUE CHECK 
The instrument permits to perform dynamic tests for the determination of fatigue resistance of vulcanized rubbers under repeated deformations.

This instrument permits to perform:
• De Mattia Flex Cracking and Crack Growth test in Bending (ISO 132, ASTM D 430-B, DIN 53 522 1/2/3)
• Traction Fatigue tests in Traction (ISO 6943)

REFERENCE STANDARDS:
ISO 132, ISO 6943
ASTM D813, ASTM D430-B
JIS K6260


DE MATTIA FATIGUE CHECK Key Features 
• Specimen holder with 16 positions
• Exclusive movement system with both sample holders moving in opposite directions to ensure low levels of noise and vibrations.
• CE labelling


ABRASION CHECK 
The abrasion test gives a comparative evaluation of the resistance to the abrasion of specimens made of vulcanised rubber, plastic and different materials.
The abrasion test according to ISO 4649 and ASTM D5963 is performed on a standard specimen through the use of a certified abrasive paper on a rotating drum with a standard test cycle.

test allows measuring the volume loss of a cylindrical specimen with 6 mm thickness and 16 mm diameter, which can be obtained by molding or punched from a finished product.
• The specimen is inserted into the locking clamp.
• During the abrasion cycle, the specimen is pressed with a defined force against a rotating drum to which abrasive paper is applied.
• The measurement of the volume variation of the specimen after the abrasion cycle is carried out with a millesimal scale (not included in the supply)

REFERENCE STANDARDS:
ISO 4649, ASTM D5963, EN 12770


ABRASION CHECK Key Features 
• Easy setup of the instrument to select test mode and perform tests with or without axial sample rotation
• Quick change of the weights to perform tests with 5 N, 10 N or 20 N vertical force
• Detection of premature sample consumption with automatic test stop
• Special design of the sample holder with regulation of closure force of the sample and accurate set of sample protrusion.
• Electronic motor controller for accurate control of the rotating speed of the drum.
• Integrated brush for continuous drum cleaning during the test.
• Drum unlock system to ease the replacement of the abrasive paper and the cleaning of the instrument.
• Protection transparent panel
• EU Labelling


HOSE ABRASION CHECK 
The instrument permits to perform standard tests and to customize test conditions. It can be successfully used both for production control and for research and development purposes.

Standard test cycle
The hose under test rotates at a constant speed while the abrasion tool moves back and forth, parallel to the axis of the hose.
During each test cycle the hose performs a complete rotation and the abrasion tool performs a complete back and forth movement.
The instrument automatically stops, when the set number of cycles has been performed. The evaluation of the result is made by checking if the hose has rigid helix exposed and by measuring the quantity of material removed from the abrasion tool.

REFERENCE STANDARDS:
ISO 6945, ISO 7840, ISO CD 20444-1, SAE J2006


HOSE ABRASION CHECK Key Features 
• Solid structure to prevent vibrations and ensure long duration
• Quick replacement of the abrasion tool
• Interchangeable weights to set the vertical force on the abrasion tool
• Digital speed controller with speed selection
• Digital counter of test cycles
• Hoses with external diameter up to 100 mm can be tested
• Easy setup of the instrument to select test mode and perform tests with or without axial hose rotation
• Locked protection door and safety push-button
• CE Labelling


INSTRUMENTS FOR ACCELERATED AGING TESTS 
● Ozone Cabinet
● Flammability Tester
● Block Oven
● Compression Set Devices


OZONE CHECK - PC  

The instrument Ozone Check - UV is a complete ozone cabinet conforming to International Standards for the measurement of the resistance to cracking under static or dynamic tensile strain of rubber samples or technical articles. The instrument permits to set the test conditions in order to comply with international standard methods.

The Instruments permits the regulation of:
• Ozone Concentration, between 0 and 500 pphm (UV absorption detector);
• Test temperature, between ambient +5°C and +70°C;
• Air Flow in the Test Chamber, between 1 and 3 air changes/minute;
• Relative Humidity, between 40 and 90% (optional).

REFERENCE STANDARDS
ISO 1431-1, ISO 1431-3, ISO 3011, ISO 7326, ISO 6916-1
ASTM D1056, ASTM D1149, ASTM D4575


OZONE CHECK - PC Key Features 

• Automatic regulation of Ozone Concentration, Temperature, Air Flow and Relative Humidity (optional)
• Performance of Static or Dynamic tests
• UV-absorption Ozone detector
• Stainless steel cylindrical test chamber for homogeneous ozone distribution
• Generation and shooting down of the Ozone in closed circuit (no exhaust evacuation needed)
• CE labelling


FLAMMABILITY CHECK 
Instrument for flame resistance test according to UL 94 end equivalent standards

REFERENCE STANDARDS:
ISO 9772, ISO 9773, ASTM D635, ASTM D3801, ASTN D4804, ASTM D4986, ASTM D5048, UL 94


FLAMMABILITY CHECK Instrument Features 
• Stainless steel cabinet with tempered glass viewing window and interior light
• Bunsen burner according to ASTM D 5025 standard
• Flow meter for gas flow regulation
• Support for flame angle set (0°, 20°, 45°)
• Slide for the regulation of the position of the flame
• Sample holder according to the standards with sample position regulation
• Digital thermometer for the measurement of the temperature of the flame
• Digital Timer with 0.1 second resolution for the measurement of test time
• Exhaust fan to remove combustion fumes


BLOCK OVEN AGING CHECK 
Thermal regulated Block for the performance of aging tests in air and in liquids of elastomeric materials at temperatures up to 250°C conforming to ISO 188, 1817 ASTM D 471 and 865 Standards.

Aging tests are typically carried out to measure the variation of characteristics of an article before and after the aging process.

REFERENCE STANDARDS:
ISO 188, ISO 1817 ASTM D471, ASTM D865


BLOCK OVEN AGING CHECK Instruments Characteristics  
The instrument is fitted with:
• Aluminium block contained in a stainless steel housing with thermal insulation with 4 calibrated holes designed for the insertion of 4 glass test tubes
• Heating resistance
• PT 100 thermal probe for temperature measurement
• PID thermoregulator
• Timer for the set of the heating time with automatic switch off of the heater at the end of the set time


COMPRESSION SET DEVICES 
Gibitre produces various models of compression set devices in compliance with international standards.

The instruments are made of stainless steel. Compliance with the requirements of the surface finish standards is verified and documented in the calibration certificate supplied with the device.

REFERENCE STANDARDS:
ISO 815, ISO 1856, ASTM D395, DIN 53 517, PV 3307, PV 3330


INSTRUMENTS FOR SAMPLE PREPARATION 
● Laboratory Press
● Splitting Machine
● Manual Cutting Machine
● Dies for Cutting Machine


LABORATORY PRESS 
Laboratory press for compression moulding for the preparing of samples with reproducible characteristics.

Uniform temperature distribution over the platen Surface and mechanical solidity to ensure constant thickness of the sample and consistent closure force are basic elements to ensure this result.

REFERENCE STANDARDS:
ISO 293, ISO 2393, ISO 6916-1, ISO 6916-2, ASTM D 3182


LABORATORY PRESS Key Features 
• Closure force 25 T
• Chrome-plated steel platens with dimensions 250x250 mm
• Temperature up to 250°C (300°C optional)
• Mechanical structure with 4 columns (with 60 mm diameter) and sliding platen driven by self-lubricating bushings
• Hydraulic system with 25 tons closure force
• Specifically designed flat heating elements to ensure uniform temperature distribution over the platen surface
• Closed moulding area for easy fume aspiration
• Protection doors with safety lock
• CE Labelling


MOULDS FOR PRESS 
Various kinds of moulds are produced for the preparing of samples by compression moulding according to the international standards.
Moulds are made with steel for moulds and produced by Gibitre mechanical workshop.
Most models of mould are chrome plated to ensure long duration and easy extraction of the samples.


SPLITTING MACHINE 
The machine permits to produce samples with customer defined thickness starting from finished products. The part to be cut is inserted between the motor-driven feed steel rollers and a blade, which position can be regulated with 0,01 mm accuracy, splits the part horizontally.
The high quality mechanical construction of the machine, the sharpening device with micrometric drive, the adjustable feed speed and the integrated lubrication system of the blade ensure excellent results while splitting rubber or thermoplastic products with hardness between 30 and 75 Shore A.

REFERENCE STANDARDS:
ISO 23529, EN/IEC 60811-1-1, ASTM D1056, ASTM D3183


SPLITTING MACHINE Instrument characteristics  
• Working width 300 mm
• Maximum cutting thickness 8 mm
• Minimum cutting thickness 0.5 mm
• Manual Micrometric knife positioning and compensation for knife consumption.
• Sharpening device with micrometric drive.
• Feed speeds: manual speed selection: 0.9 / 1.8 / 2.8 m/min
• Upper and lower motor driven steel feed rollers.
• Control panel with digital thickness indicator with 0.01 mm resolution.
• Optical group to control the chamfer position and symmetry.
• Automatic lubrication unit for the blade of the Splitting machine.
• Self adjusting knife guide plate.
• CE safety systems.
• Easy maintenance.


MULTI-HEAD DIE CUTTER 
Solid machine for preparing samples provided with rotating cutter holding system.
One or more (up to 4) cutter holders can be installed.
The cutter to be used can be quickly selected by rotating the cutter holding system.
Each cutting unit has independent adjustment of vertical position to improve ease of use and repeatability in specimen production.


DIE CUTTERS 
Gibitre Instruments provides cutters for preparing samples according to international standards or in compliance with specific customer requirements.

SUMMARY 

• Gibitre is producing instruments since 40 years.

• Participation to ISO Commission activity ensures continuous attention to standards conformity and evolution.

• Experience and strong inversion in new technologies permit to provide to our customers reliable and stable instruments.

• What we can offer to you is a wide range of Instruments, solid Software Integration and long time Technical Support.



Gibitre Instruments
Via dell'industria, 18
Bergamo (Italy)
te. +39 035 461146
www.gibitre.it
info@gibitre.it

Gibitre Instruments

LABORATORY TESTING SOLUTIONS IN RUBBER & TIRE INDUSTRY

LABORATORY TESTING SOLUTIONS IN RUBBER & TIRE INDUSTRY




 
THE COMPANY Foundation 

Gibitre was founded in 1979 as a company dedicated to the supply of products for the rubber industry.

Gibitre Instruments was created in 2001 as a family company exclusively dedicated to the production of measuring instruments for measuring the physical-mechanical properties of rubber and plastic.
THE COMPANY Activity 

• The headquarters and the production of the company are located in Italy.

• Local Agencies take care of the distribution and technical assistance in many important world markets.

• More than 6500 instruments installed.

• More than 3500 Calibration services produced per year by Gibitre Technicians and accredited Agencies
THE COMPANY Production Cycle 

The company deals with the entire production cycle:
• mechanical design,
• software development,
• mechanical machining of components,
• assembly,
• testing and calibration,
• installation,
• periodical maintenance and calibration.

 
THE COMPANY Mechanical Production 

The mechanical workshop of Gibitre is equipped with modern work centers that are used to produce most of the mechanical components used for instruments production. The internal mechanical processing guarantees the continuous and meticulous control of the production and improves the time to market of new developments.
THE COMPANY Purchased Components 

The components used for the instruments are purchased from top-brand companies.

This filosofy ensures:
• Stable and reliable test results
• Long time availability of spares

THE COMPANY Storage of Components 

The use of automatic rotating warehouses makes it possible to store all the components of internal production and purchase efficiently.
The efficiency in the storage of components is the key to the perfect control of the availability of components for assembly and for the rapid supply of spare parts and has allowed the company to halve delivery times despite the sharp increase in production.
THE COMPANY Assembly of new instruments 

The production program of new instruments is optimized to minimize delivery times and produce instruments in small series.

All assembly activities are carried out by qualified internal staff.
THE COMPANY Quality Control 

The quality of the internal production and purchased components is subjected to strict controls maintaining the traceability and traceability of the measurements made.

Gibitre Metrological system keeps under control and constant calibration more that 700 reference instruments for the measure of:
• Dimensions
• Forces
• Temperature
• Torque
• Rugosity
• Humidity
• Ozone Concentration

Full traceability of the calibration of each instrument and uncertanty contribution to the measure are included in each Calibration certificate produced.
THE COMPANY ISO 17025-Accredited Calibration Service 
The metrological laboratory of Gibitre Instruments has been accredited as an Accredia Calibration Laboratory (LAT 182) since 2005.
The calibration center complies with ISO 17025.
The center is currently accredited for the calibration of:
- IRHD hardness testers (Micro, Normal, Hard, Low) according to ISO 48-2
- Shore hardness testers (A and D) according to ISO 48-4 and ISO 868 standards.

The Laboratory carries out over 250 Accredia calibrations per year.

Gibitre Instruments calibrates instruments of all main brands.

Calibrations can be made in 24 hours (subject to agreement on the date of the service).

Specific Presentation
THE COMPANY Periodical Calibration Service 
• All calibrations are made with fully traceable instruments and complete traceability documents are provided together with each Calibration Report.
• The issue of the Calibration Reports is totally managed using intranet Company Portal.
• Customers download certificates from password protected web area
• More then 3000 Calibrations/year

Specific Presentation
THE COMPANY Remote Assistance 
• Remote assitance is used for problem detection, software upgrade and Training.
• On-Line Remote Assistance is provided with TeamViewer software
• Remote assistance is included with all Annual Maintenance Contracts
• More than 500 remote connections/year

Specific Presentation
THE COMPANY Maintenance Service 
The maintenance service can be provided by Gibitre technicians or by qualified technicians from external agencies.
Maintenance services are provided by car or plane travel.
Gibitre is 3 km far from Orio al Serio Airport and 50 km far from Malpensa Airport.

Specific Presentation
GIBITRE SOFTWARE PRODUCTS 

Gibitre has developed a family of software products for the use of pc-controlled instruments. The programs are developed directly by Gibitre and have common features to make it easy to use and learn.
The Instruments controlled with Gibitre Sofware are:
Gli strumenti gestiti tramite software sono:
• Moving Die and Disk Rheometers
• Mooney Viscometer
• Tensile Tester
• Density Tester
• Shore and IRHD Hardness Testers
• TR-Brittleness Point Tester
• Laboratory Press
• Ozone Tester
• Rebound Tester
GIBITRE SOFTWARE PRODUCTS Standard SQL Database 

All the Gibitre programs use a database with SQL structure for saving the results.
The database can be installed inside an SQL instance present on the company server or it can be installed on a PC connected to a measuring instrument. The installation of the Microsoft SQL service (Express version) is included in the delivery.

Specific Presentation

SQL: total security for your data
DATAGEST LIMS SYSTEM Main Functions 
Datagest is the Laboratory Information Management System (LIMS) which is always installed in combination with all Gibitre instrument-control programs.
The program is the collector for all the test result produced with the instruments connected and permits to manage the common Archives used by the instruments (Product List, Customer List, Tolerance limits, Order List, etc)

Specific Presentation

...Managed with one single LIMS
DATAGEST LIMS SYSTEM 
The program allows you to:
• View, Filter, Print, Compare, Export the Results of tests carried out with all connected Gibitre instruments.
• Prepare, Copy, Export, Import Test procedures for connected instruments.
• Define tolerance limits by entering them manually or through the statistical processing of the archived results.
• Produce multi-instrument test reports
• Manage Credentials and Access Rights of users who access all Gibitre programs.
INTERCONNECTION WITH COMPANY MANAGEMENT SOFTWARE 
Gibitre has developed configurable interconnection programs that allow you to connect most of the company's management programs (IBM, SAP, Navision, etc) to automatically synchronize the lists of Customers, Products and Production Orders.

Interconnection allows you to:
• Maintain a complete traceability of the tests carried out
• Use barcode readers to identify evidence
• Meet the requirements for the 'Industry 4.0' integration

Specific Presentation
RHEOCHECK - MD - Drive 
The Rheocheck MD - Drive measures the cure characteristics of a rubber compound in conformity with the international standards ISO 6502-3 and ASTM D 5289.
The measure of the vulcanization is carried out by measuring the modification in the mechanical characteristics of the sample. The instrument permits to apply a cyclic strain to a test piece and to measure the associated force. The test is performed at a defined temperature and the measure of stiffness recorded continuously as a function of time.

REFERENCE STANDARDS:
ISO 6502-1, ISO 6502-3, ASTM D5289

Sealed test Dies conforming to the standards
RHEOCHECK - MD - Drive Key Features 
• Totally developed and produced in Italy
• Top brand Components
• Sealed testing chamber
• Exclusive construction for the micrometric adjustment of the gap between the dies
• Independent temperature controllers with 0.1°C resolution
• Compressed air cooling circuit for rapid temperature adjustment
• Touch-screen display for instrument control
• Full license of Rheocheck_10 software optimized for Bar-code sample identification
• Full license of Datagest_10 software for complete management of Gibitre SQL Database

Specific Presentation
RHEOCHECK - OD - Drive 
The Rheocheck OD - Drive measures the cure characteristics of a rubber compound in conformity with the international standards ISO 6502-2 and ASTM D2084
The measure of the vulcanization is carried out by measuring the modification in the mechanical characteristics of the sample. The instrument permits to apply a cyclic strain to a test piece and to measure the associated force. The test is performed at a defined temperature and the measure of stiffness recorded continuously as a function of time.

REFERENCE STANDARDS:
ISO 6502-1, ISO 6502-2, ASTM D2084

Test Dies and Rotor conforming to the standards
RHEOCHECK - OD - Drive Key Features 
• Totally developed and produced in Italy
• Top brand Components
• Test Chamber and Rotor in conformity with international standards
• Independent temperature controllers with 0.1°C resolution
• Touch-screen display for instrument control
• Full license of Rheocheck_10 software optimized for Bar-code sample identification
• Full license of Datagest_10 software for complete management of Gibitre SQL Database
MOONEY CHECK - Drive 

The MooneyCheck - Drive is a Mooney Viscometer, which permits to measure the Mooney viscosity, Pre-curing (scorch) and Stress Relaxation Characteristics of uncompounded or compounded rubbers In conformity with International Standards.

The test is carried out by measuring the torque, which has to be applied under specified temperature and pressure conditions, in order to rotate a metal disc at 2rpm speed in the cylindrical test chamber filled with rubber.
The resistance offered by the rubber to this rotation is expressed as the Mooney viscosity of the test piece.

REFERENCE STANDARDS
ISO 289-1, ISO 289-2, ISO 289-4
ASTM D1646
MOONEY CHECK - Drive Key Features 
• Entirely developed and produced in Italy
• Test chamber and rotor compliant with international standards
• Pneumatic Rotor Ejection
• Internal weight for self-calibration of the torque measurement
• Independent thermoregulators with 0.1 °C resolution
• Interactive touch-screen display for instrument control
• Optional control of rotor rotation speed
• Easily accessible test chamber with transparent safety panel and safety lock.
• Designed for eventual application of a fume aspiration system.

Specific Presentation
CONSTANT VOLUME SAMPLE CUTTER 
Pneumatic cutter for the preparation of constant-volume samples for MD Rheometer, OD Rheometer and Mooney Viscometer from polymer or green rubber compounds.
The solid construction of the machine and the double-piston system permit to obtain constant volume samples even with hard and high viscosity compounds.
By using samples with constant volume for your rheology tests you will increase test repeatability ensuring correct filling of test chamber.

REFERENCE STANDARDS:
ISO 289-1, ISO 289-2, ISO 289-4, ISO 6502-1, ISO 6502-2, ISO 6502-3
ASTM D1646, ASTMD 2084, ASTM D5289

CONSTANT VOLUME SAMPLE CUTTER Key Features 
• Exclusive adjustment system, which permits to set the machine to obtain samples for:
- Moving Die Rheometer
- Oscillating Disk Rheometer
- Mooney Viscometer
• Puncher for obtaining the central hole in the lower sample for the Mooney viscosity test
• Pneumatically-activated safety panel
• CE Labelling

Specific Presentation
AUTOMATIC HARDNESS UNITS Instruments Setups 

The Instruments permit fully automatic execution of the test.

Independent units or multi-unit testers are available

Available hardness scales are:
• Shore A, Shore D, Shore A0, Shore 00,
• IRHD-Micro, IRHD-Normal, IRHD-Hard, IRHD-Low.

REFERENCE STANDARDS
ISO 48-2, ISO 48-4, ISO 48-9
ASTM D1415, ASTM D2240
AUTOMATIC HARDNESS UNITS Key Features 
• Motor controlled displacement of the sample for automatic multiple testing
• The hardness units can be controlled with Gibitre Hardness Software or with Touch Screen display
• Full conformity with international standards
• ACCREDIA Calibration Certificate issued by Gibitre ISO 17025 Accredited laboratory.
• Ruby indentor sphere for Micro-IRHD

Specific Presentation
MICRO-IRHD HARDNESS TESTERS Accessories for automatic Hardness Testers 
• Extension plate for the testing of big parts.
• Centring devices for O-rings.
• Centring device for rubber hoses.
MICRO-IRHD LASER REVOLUTION 

The instruments is equipped with laser centring device and motor-controlled sample holding disk for the displacement of the parts to be measured.

The sample holding disk moves each test piece under the laser centring tool and then places the optimal test point of the part under the micro-irhd testing unit.

The positioning and hardness measuring operations are performed automatically for all the parts placed on the sample holding disk across the laser reading line without intervention of the operator.

REFERENCE STANDARDS
ISO 48-2, ASTM D1415

MICRO-IRHD LASER REVOLUTION Applications of the instrument 

The instrument permits to perform the serial measure of micro-irhd hardness of O-rings and small parts eliminating the human influence in the sample positioning.
The instrument is useful for:
• Product approval or Quality Control tests which require the repeating of the tests on statistical basis
• Mold approval tests
• Process capability analysis
• Testing of small parts difficult to be centered manually
O-rings or small parts with a thickness between 1 and 20 mm can be tested.
The laser testing process can be stopped to perform tests with standard samples.

Specific Presentation
MANUAL DIGITAL HARDNESS CHECK 
Digital Shore tester for the performance of hardness tests that can be used manually or in combination with support.
The instrument can be used as stand-alone device or can be connected to HardnessCheck software for automatic storage of test results.

REFERENCE STANDARDS:
ISO 48-4, ISO 868, ISO 7267-2
ASTM D2240 FIAT 50411
MANUAL DIGITAL HARDNESS CHECK Key Features 
• High resolution sensor and frictionless mechanical construction to ensure extreme accuracy and repeatability of the measures
• Wide 25x50 mm digital display
• Long-duration Lithium rechargeable battery
• Calculation of Initial hardness and hardness after set test time
• Storage of 20 measures in the memory of the device for further transmission to the software
• Control of the approaching force applied to the instrument in manual use
• Optional Windows-based software for the direct acquisition of data and curves during the execution of the test
• Easy insertion of the instrument into the support housing hole (no fixings or adjustments are required)

Specific Presentation
TENSOR CHECK PROFILE -PC 
Gibitre Tensor Check is a fully programmable tensile-testing system suitable for testing mechanical characteristics of materials including rubbers, plastics, composites, adhesives, leather, etc. The instrument permits to perform traction, compression, hysteresis, peeling, flexural and shear tests in conformity with international standards.

INSTRUMENT CONSTRUCTION STANDARDS:
ISO 5893

TEST METHODS STANDARDS
ISO 37, ISO 34, ISO 527 ......
ASTM D412, ASTM D624, ASTM D624, ASTM D1414....
AFERA 5001, PV 3973 .....

TENSOR CHECK PROFILE -PC Key Features 
Base Characteristics:
• Construction conforming to ISO 5893 Standard
• Double screw structure with ball-bearings designed for working in traction and compression with forces up 20 kN.
• Auto-detection of the load cell in use.
• Measurement of the crosshead displacement with 0.0025 mm resolution.
• Displacement speed from 0.2 to 1000 mm/min.
• Safety limit switches
• Full license of TensorCheck_9 and full license of Datagest_10 software
• Storage of data and curves in standard Gibitre SQL database
CE Labelling
TENSOR CHECK PROFILE -PC Applicable Devices 
• Mechanical extensometer: 0.01 mm accuracy
• Micro extensometer: 0.0001 mm resolution
• Thickness meter integrated with the software for direct sample thickness acquisition
• Environmental Chamber with Cooling Refrigerator (-40 to 250°C) and internal extensometer
• Wide range of pneumatic and manual grips for Traction, Compression, Peeling, Friction, Bending, O-ring traction, Adhesion and more.

Specific Presentation
DENSITY TESTER 

The instrument allows to measure the density of compact products, expanded (non-absorbent) products, pellets and liquids through the hydrostatic method.

REFERENCE STANDARDS
ISO 1817, ISO 2781, ISO 1183-1, ISO 6916-1
ASTM D297, ASTM D471, ASTM D792, ASTM D1056, ASTM D3574

DENSITY TESTER Key Features 

• Top quality scale with 0.001g resolution (optionally 0.0001g)
• Magnetic sample holder for quick sample replacement
• Thermal sensor for the reading of the temperature of the reference liquid and automatic density adjustment
• Motor controlled lifting system, which moves up and down a beaker during the automatic execution of the test
• Automatic calculation of Density and of % Mass Variation and % Volume Variation after aging treatment of samples
• Comparison of results with tolerance limits and statistic analysis
• Storage of data and curves in standard Gibitre SQL database

Specific Presentation
REBOUND CHECK 
The instrument measures the resilience of elastomers with hardness ranging from 30 to 85 IRHD points.
The Resilience is the ratio between energy yield and energy applied in the impact between the instrumet's hammer and the specimen having dimensional characteristics defined by the standards.
This measure provides useful indications regarding the dynamic behavior of an elastomer.
The measurement is performed by determining the rebound angle of the hammer following the impact.
The instrument provides direct reading of the resilience value.
The results of 5 tests performed on the specimen, their mean and standard deviation are displayed.

REFERENCE STANDARDS:
ISO 4662, ASTM D 7121

REBOUND CHECK Main Features 
The touch-screen display mounted on the instrument allows you to view the results of 5 tests carried out on the specimen and to calculate the average and the standard deviation of the results

The sample holder complies with ISO 4662 and ASTM D7121 standards

The export software allows you to save the results in the Gibitre SQL database

Specific Presentation
TACKINESS CHECK - PC 
The Tackiness Check instrument measures the adhesion or tack of rubber materials, adhesive tapes, sealants and other materials. Tack is defined as the force required to separate two sheet materials which are compressed together for a specified time. The factors which influence the behavior of tack are: contact pressure, contact time and temperature. The instrument produced by Gibitre permits to set the test cycle and allows accurate control of adhesion force and time.

TACKINESS CHECK - PC Key Features 
• Motor controlled screw with recycling of ball-bearing for the displacement of the sample (max speed 85 mm/min, stroke 50 mm)
• Displacement transducer with 0,0001 mm resolution
• Load cell for the measure of the force (Max load 25 N, Resolution 0,0001 N)
• Interchangeable indentor for the application of the force
• Full license of Gibitre FORCE-DISPLACEMENTsoftware optimized for Bar-code sample identification
• Full license of Datagest_10 software for complete management of Gibitre SQL Database

Specific Presentation
LOW TEMPERATURE CHECK 

Tests at low temperatures permit to evaluate the crystallization effects and to compare viscoelastic properties of rubber and rubber-like materials at low temperatures. Temperature Retraction and Brittleness Point tests are useful for the selection of materials suitable for low-temperature service.

REFERENCE STANDARDS
ISO 812, ISO 974, ISO 2921
ASTM D746, ASTM D1329, ASTM D1414, ASTM D2137
LOW TEMPERATURE CHECK Temperature Retraction (TR) Test: Instrument Setup 

The arrangement for TR test includes:
• Sample holder for the simultaneous test of 6 samples
• Pneumatic lifting system for the easy handling of the sample holder
• Windows bases software for TR test performance
The Sample Holder makes it possible to:
• Carry out simultaneous testing on 6 samples.
• Read automatically the retraction of each sample with 0.06 mm resolution
• Lock sample position in extended position during test preparation
• Automatically release of test samples at the end of the conditioning time.
LOW TEMPERATURE CHECK Brittleness point test: Instrument setup 

The arrangement for Brittleness Point test includes:
• Pneumatically actuated striker
• Sample holder for the simultaneous test of 10 samples
• Windows bases software for Brittleness Point test performance
• Datagest software for database management.

The striker is in compliance with international standards and the clearance can be set according to the kind of test (4.8, 5.2, 5.7, 6.4 mm). A pneumatic piston drives the striker and permits to perform the tests while the samples are immersed in the cooling liquid. A pressure regulator enables the speed of the striker to be adjusted in compliance with standards depending from the number of samples and the density of the cooling liquid in use.
The software permits to prepare and store test procedures with custom test conditions.

Specific Presentation
DE MATTIA FATIGUE TESTER - PLUS 

The instrument is built according to International Standards about fatigue, which describe test methods for the determination of the resistance of vulcanized rubbers under repeated deformations.
This instrument permits to perform:

• Flex cracking

• Crack growth test

• Tension fatigue test.

REFERENCE STANDARDS
ISO 132, ISO 6943
ASTM D813, ASTM D430-B
JIS K6260
DE MATTIA FATIGUE TESTER - PLUS Temperature Control 

The sample holding system is located in a Environmental chamber which permits to set the temperature between -40°C and 200 °C.

The cooling is performed using an integrated Cooling Unit, which ensures stable and long time temperature stability.

The environmental chamber is fitted with inspection window and internal led lighting which permit to inspect the sample without opening the chamber.

Specific Presentation
DE MATTIA FATIGUE CHECK 
The instrument permits to perform dynamic tests for the determination of fatigue resistance of vulcanized rubbers under repeated deformations.

This instrument permits to perform:
• De Mattia Flex Cracking and Crack Growth test in Bending (ISO 132, ASTM D 430-B, DIN 53 522 1/2/3)
• Traction Fatigue tests in Traction (ISO 6943)

REFERENCE STANDARDS:
ISO 132, ISO 6943
ASTM D813, ASTM D430-B
JIS K6260
DE MATTIA FATIGUE CHECK Key Features 
• Specimen holder with 16 positions
• Exclusive movement system with both sample holders moving in opposite directions to ensure low levels of noise and vibrations.
• CE labelling

Specific Presentation
ABRASION CHECK 
The abrasion test gives a comparative evaluation of the resistance to the abrasion of specimens made of vulcanised rubber, plastic and different materials.
The abrasion test according to ISO 4649 and ASTM D5963 is performed on a standard specimen through the use of a certified abrasive paper on a rotating drum with a standard test cycle.

test allows measuring the volume loss of a cylindrical specimen with 6 mm thickness and 16 mm diameter, which can be obtained by molding or punched from a finished product.
• The specimen is inserted into the locking clamp.
• During the abrasion cycle, the specimen is pressed with a defined force against a rotating drum to which abrasive paper is applied.
• The measurement of the volume variation of the specimen after the abrasion cycle is carried out with a millesimal scale (not included in the supply)

REFERENCE STANDARDS:
ISO 4649, ASTM D5963, EN 12770

ABRASION CHECK Key Features 
• Easy setup of the instrument to select test mode and perform tests with or without axial sample rotation
• Quick change of the weights to perform tests with 5 N, 10 N or 20 N vertical force
• Detection of premature sample consumption with automatic test stop
• Special design of the sample holder with regulation of closure force of the sample and accurate set of sample protrusion.
• Electronic motor controller for accurate control of the rotating speed of the drum.
• Integrated brush for continuous drum cleaning during the test.
• Drum unlock system to ease the replacement of the abrasive paper and the cleaning of the instrument.
• Protection transparent panel
• EU Labelling

Specific Presentation
HOSE ABRASION CHECK 
The instrument permits to perform standard tests and to customize test conditions. It can be successfully used both for production control and for research and development purposes.

Standard test cycle
The hose under test rotates at a constant speed while the abrasion tool moves back and forth, parallel to the axis of the hose.
During each test cycle the hose performs a complete rotation and the abrasion tool performs a complete back and forth movement.
The instrument automatically stops, when the set number of cycles has been performed. The evaluation of the result is made by checking if the hose has rigid helix exposed and by measuring the quantity of material removed from the abrasion tool.

REFERENCE STANDARDS:
ISO 6945, ISO 7840, ISO CD 20444-1, SAE J2006

ISO 29444-1 includes the drawing of Gibitre Device
HOSE ABRASION CHECK Key Features 
• Solid structure to prevent vibrations and ensure long duration
• Quick replacement of the abrasion tool
• Interchangeable weights to set the vertical force on the abrasion tool
• Digital speed controller with speed selection
• Digital counter of test cycles
• Hoses with external diameter up to 100 mm can be tested
• Easy setup of the instrument to select test mode and perform tests with or without axial hose rotation
• Locked protection door and safety push-button
• CE Labelling

Specific Presentation
INSTRUMENTS FOR ACCELERATED AGING TESTS 
● Ozone Cabinet
● Flammability Tester
● Block Oven
● Compression Set Devices

Skip this group of Instruments
OZONE CHECK - PC  

The instrument Ozone Check - UV is a complete ozone cabinet conforming to International Standards for the measurement of the resistance to cracking under static or dynamic tensile strain of rubber samples or technical articles. The instrument permits to set the test conditions in order to comply with international standard methods.

The Instruments permits the regulation of:
• Ozone Concentration, between 0 and 500 pphm (UV absorption detector);
• Test temperature, between ambient +5°C and +70°C;
• Air Flow in the Test Chamber, between 1 and 3 air changes/minute;
• Relative Humidity, between 40 and 90% (optional).

REFERENCE STANDARDS
ISO 1431-1, ISO 1431-3, ISO 3011, ISO 7326, ISO 6916-1
ASTM D1056, ASTM D1149, ASTM D4575
OZONE CHECK - PC Key Features 

• Automatic regulation of Ozone Concentration, Temperature, Air Flow and Relative Humidity (optional)
• Performance of Static or Dynamic tests
• UV-absorption Ozone detector
• Stainless steel cylindrical test chamber for homogeneous ozone distribution
• Generation and shooting down of the Ozone in closed circuit (no exhaust evacuation needed)
• CE labelling

Specific Presentation
FLAMMABILITY CHECK 
Instrument for flame resistance test according to UL 94 end equivalent standards

REFERENCE STANDARDS:
ISO 9772, ISO 9773, ASTM D635, ASTM D3801, ASTN D4804, ASTM D4986, ASTM D5048, UL 94
FLAMMABILITY CHECK Instrument Features 
• Stainless steel cabinet with tempered glass viewing window and interior light
• Bunsen burner according to ASTM D 5025 standard
• Flow meter for gas flow regulation
• Support for flame angle set (0°, 20°, 45°)
• Slide for the regulation of the position of the flame
• Sample holder according to the standards with sample position regulation
• Digital thermometer for the measurement of the temperature of the flame
• Digital Timer with 0.1 second resolution for the measurement of test time
• Exhaust fan to remove combustion fumes

Specific Presentation
BLOCK OVEN AGING CHECK 
Thermal regulated Block for the performance of aging tests in air and in liquids of elastomeric materials at temperatures up to 250°C conforming to ISO 188, 1817 ASTM D 471 and 865 Standards.

Aging tests are typically carried out to measure the variation of characteristics of an article before and after the aging process.

REFERENCE STANDARDS:
ISO 188, ISO 1817 ASTM D471, ASTM D865

BLOCK OVEN AGING CHECK Instruments Characteristics  
The instrument is fitted with:
• Aluminium block contained in a stainless steel housing with thermal insulation with 4 calibrated holes designed for the insertion of 4 glass test tubes
• Heating resistance
• PT 100 thermal probe for temperature measurement
• PID thermoregulator
• Timer for the set of the heating time with automatic switch off of the heater at the end of the set time

Specific Presentation
COMPRESSION SET DEVICES 
Gibitre produces various models of compression set devices in compliance with international standards.

The instruments are made of stainless steel. Compliance with the requirements of the surface finish standards is verified and documented in the calibration certificate supplied with the device.

REFERENCE STANDARDS:
ISO 815, ISO 1856, ASTM D395, DIN 53 517, PV 3307, PV 3330

Specific Presentation
LABORATORY PRESS 
Laboratory press for compression moulding for the preparing of samples with reproducible characteristics.

Uniform temperature distribution over the platen Surface and mechanical solidity to ensure constant thickness of the sample and consistent closure force are basic elements to ensure this result.

REFERENCE STANDARDS:
ISO 293, ISO 2393, ISO 6916-1, ISO 6916-2, ASTM D 3182

LABORATORY PRESS Key Features 
• Closure force 25 T
• Chrome-plated steel platens with dimensions 250x250 mm
• Temperature up to 250°C (300°C optional)
• Mechanical structure with 4 columns (with 60 mm diameter) and sliding platen driven by self-lubricating bushings
• Hydraulic system with 25 tons closure force
• Specifically designed flat heating elements to ensure uniform temperature distribution over the platen surface
• Closed moulding area for easy fume aspiration
• Protection doors with safety lock
• CE Labelling

Specific Presentation
MOULDS FOR PRESS 
Various kinds of moulds are produced for the preparing of samples by compression moulding according to the international standards.
Moulds are made with steel for moulds and produced by Gibitre mechanical workshop.
Most models of mould are chrome plated to ensure long duration and easy extraction of the samples.
SPLITTING MACHINE 
The machine permits to produce samples with customer defined thickness starting from finished products. The part to be cut is inserted between the motor-driven feed steel rollers and a blade, which position can be regulated with 0,01 mm accuracy, splits the part horizontally.
The high quality mechanical construction of the machine, the sharpening device with micrometric drive, the adjustable feed speed and the integrated lubrication system of the blade ensure excellent results while splitting rubber or thermoplastic products with hardness between 30 and 75 Shore A.

REFERENCE STANDARDS:
ISO 23529, EN/IEC 60811-1-1, ASTM D1056, ASTM D3183

SPLITTING MACHINE Instrument characteristics  
• Working width 300 mm
• Maximum cutting thickness 8 mm
• Minimum cutting thickness 0.5 mm
• Manual Micrometric knife positioning and compensation for knife consumption.
• Sharpening device with micrometric drive.
• Feed speeds: manual speed selection: 0.9 / 1.8 / 2.8 m/min
• Upper and lower motor driven steel feed rollers.
• Control panel with digital thickness indicator with 0.01 mm resolution.
• Optical group to control the chamfer position and symmetry.
• Automatic lubrication unit for the blade of the Splitting machine.
• Self adjusting knife guide plate.
• CE safety systems.
• Easy maintenance.

Specific Presentation
MULTI-HEAD DIE CUTTER 
Solid machine for preparing samples provided with rotating cutter holding system.
One or more (up to 4) cutter holders can be installed.
The cutter to be used can be quickly selected by rotating the cutter holding system.
Each cutting unit has independent adjustment of vertical position to improve ease of use and repeatability in specimen production.

Specific Presentation
DIE CUTTERS 
Gibitre Instruments provides cutters for preparing samples according to international standards or in compliance with specific customer requirements.

Specific Presentation
SUMMARY 

• Gibitre is producing instruments since 40 years.

• Participation to ISO Commission activity ensures continuous attention to standards conformity and evolution.

• Experience and strong inversion in new technologies permit to provide to our customers reliable and stable instruments.

• What we can offer to you is a wide range of Instruments, solid Software Integration and long time Technical Support.

Please visit www.gibitre.it

...Managed with one single LIMS
 
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