Mooney Check Profile - PC
Mooney Viscometer controlled by Personal Computer.


Standards the instrument complies with:   
ASTM D1646;   ISO 289-1;   ISO 289-2;   ISO 289-4;    

Overview 
The mooney viscometer is a shearing-disc viscometer, which permits to measure the Mooney viscosity, Pre-curing (scorch) and Stress Relaxation Characteristics of uncompounded or compounded rubbers.
The test is carried out by measuring the torque, which has to be applied under specified temperature and pressure conditions, in order to rotate a metal disc at 2rpm speed in the cylindrical test chamber filled with rubber.
The resistance offered by the rubber to this rotation is expressed as the Mooney viscosity of the test piece.


Instrument Characteristics 
Easily accessible test chamber with transparent safety panel and safety lock.
Test chamber and rotor in compliance with international standards.
Direct test chamber heating controlled by thermoregulators with PID microprocessor with O.1 °C accuracy.
Automatic rotor expulsion system.
Automatic calibration with calibrated weight incorporated in the instrument.
Designed for eventual application of a fume aspiration system.

Software 
Graphic representation of the Viscosity, Scorch and Stress Relaxation curves in the linear plane, of the stress relaxation curve in the bilogarithmic diagram and of the temperatures in the upper and lower test chambers.
Customizable test procedure with possibility of selecting up to 20 test results to be stored and printed (see table).
Display and printing in different colours of the relative test curves for rapid test identification.
Checking of whether results comply with tolerance limits and relative statistical analysis (Mean, St.dev., Max, Min, Cp, Cpk).
Automatic generation of tolerance limits from statistical analysis (mean and standard deviation) of stored results.



Accessories 
Volumetric die cutter.
Polyamide or Polyester Film for the protection of the dies during the test.


Standard Calibration service for Mooney Viscometer 
The calibration is performed with reference to the requirements of ISO 289-1 standard.
The service includes:
• Ordinaly maintenance of the instrument
• Replacement of the sealing of the lower die.
• Calibration of the temperature of upper and lower dies of instrument (at 100°C and 125°C).
• Calibration of the time for temperature recovery at test start (NEW)
• Calibration of the torque reading (at 100 Mooney points)
• Calibration of the rotation speed of the rotor (NEW)
• Final check with Standard Gibitre Compound (NEW)
• Issue and e-mail shipment of the Calibration Certificate with traceability to primary standards.


 



Industry 4.0 integration 
The instrument and the software have been specifically developed to optimize integration with other environments.
The database in SQL format and the Gibitre_Company_Connect program allows you synchronize your company management software with Gibitre database and to speed up the identification of the tests and to use bar-code readers or similar devices.
The automatic logging service permits to send alarm information to the cloud-service platform of Gibitre Instruments in order to optimize the reaction times of the Service Support.



Numerical test data (for each test procedure up to 20 test results can be selected) 
Viscosity test :MU_ini, t_ini, MU_min, t_min, Dt_MU, MU_4, MU_X, Dt(X-Y), S4, SX (X,Y=customer def.)
Scorch test :ts5, ts35, Dt_35-5, ts3, ts18, Dt_18-3, tsX,
Dt_X-Y
Stress relaxation test: a, k, r, A, TX%  
Test curves produced during test time 
Torque versus time curve,
Log Mooney versus Log time of Stress Relaxation test,
Upper and Lower Test Chamber temperatures 
Torque measurement unit 
Mooney point 
Frequency of rotation 
2 RPM 
Temperature 
from 50 °C to 200 °C
Resolution 0.1°C 
Power Supply 
220 VAC ±10%,50 Hz ±3, 4 A,single phase -Other on request 
Electrical power 
1100 Watt 
Compressed air 
6 bar 
Dimensions of instrument 
(Width x Depth x Height) 750 x 690 x 1330 mm 
Weight 
180 Kg 
Personal computer 
Minimum Configuration: Intel Core I3 2 GB RAM.
Compatible Operating Systems: Windows 7, 8 and 10;
Connection to the instrument via USB Cable (included) 
Software usage Languages 
Italian, English, French, Spanish, German, Portuguese, Russian, Chinese, Japanese, Turkish, Polish, Czech 


Gibitre Instruments
Via dell'industria, 18
Bergamo (Italy)
te. +39 035 461146
www.gibitre.it
info@gibitre.it

© Gibitre Instruments
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Mooney Check Profile - PC
Mooney Viscometer controlled by Personal Computer.



Standards the instrument complies with:   ASTM D1646;   ISO 289-1;   ISO 289-2;   ISO 289-4;    
Overview 
The mooney viscometer is a shearing-disc viscometer, which permits to measure the Mooney viscosity, Pre-curing (scorch) and Stress Relaxation Characteristics of uncompounded or compounded rubbers.
The test is carried out by measuring the torque, which has to be applied under specified temperature and pressure conditions, in order to rotate a metal disc at 2rpm speed in the cylindrical test chamber filled with rubber.
The resistance offered by the rubber to this rotation is expressed as the Mooney viscosity of the test piece.

Instrument Characteristics 
Easily accessible test chamber with transparent safety panel and safety lock.
Test chamber and rotor in compliance with international standards.
Direct test chamber heating controlled by thermoregulators with PID microprocessor with O.1 °C accuracy.
Automatic rotor expulsion system.
Automatic calibration with calibrated weight incorporated in the instrument.
Designed for eventual application of a fume aspiration system.
Software 
Graphic representation of the Viscosity, Scorch and Stress Relaxation curves in the linear plane, of the stress relaxation curve in the bilogarithmic diagram and of the temperatures in the upper and lower test chambers.
Customizable test procedure with possibility of selecting up to 20 test results to be stored and printed (see table).
Display and printing in different colours of the relative test curves for rapid test identification.
Checking of whether results comply with tolerance limits and relative statistical analysis (Mean, St.dev., Max, Min, Cp, Cpk).
Automatic generation of tolerance limits from statistical analysis (mean and standard deviation) of stored results.

Read more about Gibitre Programs
Accessories 
Volumetric die cutter.
Polyamide or Polyester Film for the protection of the dies during the test.
Standard Calibration service for Mooney Viscometer 
The calibration is performed with reference to the requirements of ISO 289-1 standard.
The service includes:
• Ordinaly maintenance of the instrument
• Replacement of the sealing of the lower die.
• Calibration of the temperature of upper and lower dies of instrument (at 100°C and 125°C).
• Calibration of the time for temperature recovery at test start (NEW)
• Calibration of the torque reading (at 100 Mooney points)
• Calibration of the rotation speed of the rotor (NEW)
• Final check with Standard Gibitre Compound (NEW)
• Issue and e-mail shipment of the Calibration Certificate with traceability to primary standards.

Gibitre calibration service

 
Industry 4.0 integration 
The instrument and the software have been specifically developed to optimize integration with other environments.
The database in SQL format and the Gibitre_Company_Connect program allows you synchronize your company management software with Gibitre database and to speed up the identification of the tests and to use bar-code readers or similar devices.
The automatic logging service permits to send alarm information to the cloud-service platform of Gibitre Instruments in order to optimize the reaction times of the Service Support.

More info

Standards the instrument complies with:  
ASTM D1646; ISO 289-1; ISO 289-2; ISO 289-4;  
Numerical test data (for each test procedure up to 20 test results can be selected) 
Viscosity test :MU_ini, t_ini, MU_min, t_min, Dt_MU, MU_4, MU_X, Dt(X-Y), S4, SX (X,Y=customer def.)
Scorch test :ts5, ts35, Dt_35-5, ts3, ts18, Dt_18-3, tsX,
Dt_X-Y
Stress relaxation test: a, k, r, A, TX%  
Test curves produced during test time 
Torque versus time curve,
Log Mooney versus Log time of Stress Relaxation test,
Upper and Lower Test Chamber temperatures 
Torque measurement unit 
Mooney point 
Frequency of rotation 
2 RPM 
Temperature 
from 50 °C to 200 °C
Resolution 0.1°C 
Power Supply 
220 VAC ±10%,50 Hz ±3, 4 A,single phase -Other on request 
Electrical power 
1100 Watt 
Compressed air 
6 bar 
Dimensions of instrument 
(Width x Depth x Height) 750 x 690 x 1330 mm 
Weight 
180 Kg 
Personal computer 
Minimum Configuration: Intel Core I3 2 GB RAM.
Compatible Operating Systems: Windows 7, 8 and 10;
Connection to the instrument via USB Cable (included) 
Software usage Languages 
Italian, English, French, Spanish, German, Portuguese, Russian, Chinese, Japanese, Turkish, Polish, Czech 
Printable version

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