introducing
Micro-IRHD Laser Revolution
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Micro IRHD Laser Revolution
Standards the instrument complies with:
  
Automotive
FIAT 50408
O-Rings and Gaskets
ASTM D1414
Rubber & Elastomers
ASTM D1415ISO 48-2 
 
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State of art technology for micro-irhd hardness testing 
This Micro-IRHD hardness tester with laser centering system is the most advanced solution for the automatic measurement of the hardness of small pieces.
To carry out the test you only need to:
• Enter the identification of the pieces to be measured
• Place the parts to be measured on the specimen holder disc
• Press start
The specimen holder disc starts rotating, the laser laser centering device finds the perfect testing point and the hardness tester performs the test in the target positions.
The positioning and measurement process is repeated, without operator intervention, for all the pieces positioned on the measurement line.
The results of the measurements are compared with the tolerance limits ad automatically saved in the database
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Applications of the instrument 
The instrument permits to perform the serial measure of micro-irhd hardness of O-rings and small parts eliminating the human influence in the sample positioning.
The instrument is useful for:
• Product approval or Quality Control tests which require the repeating of the tests on statistical basis
• Mold approval tests
• Process capability analysis
• Testing of small parts difficult to be centered manually
O-rings or small parts with a thickness between 1 and 20 mm can be tested.
The laser testing process can be stopped to perform tests with standard samples.
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Exclusive Plus 
RUBY PENETRATOR
Gibitre is the only world manufacturer of which uses a Ruby ball indenter for Micro-irhd durometers to ensure:
• perfect sphericity
• perfect surface finish
• very low wear of the ball over time

ACCREDIA CALIBRATION
The instrument can be supplied with an Accredia calibration certificate issued by the Gibitre calibration laboratory

TESTS ON NON-SYMMETRIC PIECES
The software allows you to scan your pieces and define and store the correct measuring point for each product.
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HardnessCheck Software 
The software is optimized for the automatic execution of tests and allows:
• Quick identification of products
• Automatic configuration of the instrument according to the product
• Automatic comparison with the tolerance limits set for the product
• Saving of Results, Curves and outcomes in the SQL database
• Statistic analysis
• Preparation of customized reports in language
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Part Scan Function: Measure automatically parts with non-symmetrical shape 
The Part Scan Function allows you to choose the position in which the automatic hardness measurement must be carried out even for very complex parts.
The measurement position is associated with the product code and reused for subsequent measurements.
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Calculated Results: IRHD Hardness 
The software allows you to prepare customized test procedures that include all the calculations required by the standards and product specifications. The dedicated page describes all the available calculations.
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Test report 
Can be printed or saved to pdf in one of the available languages. The format of the Test Report can be customized by the user.
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Tolerance Limits 
The Datagest program allows you to define specific tolerance limits for each Product, Customer, Test Procedure and Aging Treatment.
For each result to be calculated, tolerance limits and alarm limits can be defined.
The comparison between the results and the tolerance limits is carried out automatically at the end of each test: the test results are colored (Green, Yellow or Red) based on the outcome of the comparison with the limits.
The outcome of the check is saved in the database together with the results.
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Statistics of ongoing tests 
The programs automatically process the statistical analysis of the tests in progress by calculating:
• Maximum
• Minimum
• Average
• Median
• Standard deviation
• Cp
• Cpk
In addition, the Gaussian curve relative to the results is shown together with the tolerance limits to immediately highlight the progress of the tests in progress.
The Datagest program allows you to process more detailed statistics related to the saved results and to represent X and R Charts by grouping data by order, batch, batch, date, etc.
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Management of Test Results 
The results and test curves of all the tests carried out are saved in the Gibitre SQL database and are available through the Datagest program.

Datagest is the Laboratory Information Management System (LIMS) which is always installed in combination with all Gibitre instrument-control programs.
The program is the collector for all the test result produced with the instruments connected and permits to manage the common Archives used by the instruments (Product List, Customer List, Tolerance limits, Order List, etc)
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Industry 4.0 integration 
The instrument and the software have been specifically developed to optimize integration with other environments.
The database in SQL format and the Gibitre_Company_Connect program allows you synchronize your company management software with Gibitre database and to speed up the identification of the tests and to use bar-code readers or similar devices.
The automatic logging service permits to send alarm information to the cloud-service platform of Gibitre Instruments in order to optimize the reaction times of the Service Support.
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Accredia Calibration of the instrument 
Gibitre Instruments is Accredited Accredia laboratory according to ISO 17025 Standard
The instrument can be supplied with an ACCREDIA calibration certificate issued by the Accredia laboratory of Gibitre instruments.
The calibration is carried out according to the Technical Procedure approved by Accredia and in compliance with the requirements of the ISO 48-2 standard.
The Calibration refers to:
• Dimensions of the Indentor and Annular foot
• Forces applied by the indentor and the annular foot
• Displacement of the indenter
• Duration of the test
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Technology of Micro-IRHD device  
The micro-irhd testing units produced by Gibitre measure the force applied to the sample using a load cell.
This technology, widely used for the hardness testers for metals, permits to eliminate the effect of friction in the application of the force and improves the test repeatability.
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Indentor with Ruby Sphere 
Gibitre is the only world manufacturer of Micro-irhd hardness testers that uses a Ruby ball indentor for Micro-irhd hardness testers.
This technological choice guarantees:
• perfect sphericity
• perfect surface finish
• very low wear of the ball even in very demanding conditions of use
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Characteristics of the laser centering device and of the sample-positioning system 
The laser sensor used is class 2 type and has 0.002 mm reading resolution.
The sample positioning disk permits to set the position of the test piece with 0.005 mm accuracy.
The combination of accurate measuring and sample positioning devices ensures a very high repeatability of the results obtained even when very small parts are tested.
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Safety devices 
The instrument includes safety devices to eliminate potential risks during the automatic working.
• Test stops in case of incorrect sample centring
• Test stops in case of overload of the indentor
• Test stops in case of missing laser reading or sample positioning reading.

The instrument is supplied with CE Labelling
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Hardware requirements 
• Programs can be installed on standard PCs with WINDOWS 7, 8 or 10 OPERATING SYSTEMS.
• The CONNECTION between the instruments and the PC is made using the USB CABLE supplied with the instrument.
• The programs are COMPATIBLE WITH ANTIVIRUS, and other programs installed on the PC.
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Language Selection 
All the programs produced by Gibitre are multi-language and allow the operator to select the language of use.
The test report can be produced in the desired language regardless of the language of use of the program.
The languages available at the moment are: Italian, English, German, French, Portuguese, Russian, Chinese, Japanese, Turkish, Polish, Czech
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Development and production 
The instrument is totally developed and produced in the plant of Gibitre Instruments in Italy.
All the mechanical parts are produced in the company workshop using modern CNC machines.
Components and sensors from well-known brands are selected in order to ensure the maximum reliability in the measures
Internal trained personnel takes care of all the production stages: assembly, start-up, calibration, packing, shipment and installation.
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